Sheet Metal Paint Line Technical File
Every Sheet Metal Paint Line equipment bottom has 6 rows track including 4 rows drive track and 2 rows return track. Cars can movable left to right or right to left. Equipped 48 sets trolley with brake function. Sanding Middle Coat and Primer Paint booth 2 sides equipped with manual curtain. Surface Coating booth and Baking booth total equipped 3 sets electric rolling door, can speed the work efficient.
- The pattern of Sheet metal paint line:
| Procedure | Prepared Cars/Metal Sheet Disassemble-Puttying-surface coating---Putty Polishing---putty polishing-Clean and Cover-Surface Coating-Baking-Polish-Assembly |
| Station Number | 10 pcs |
| Optional Equipments | Infrared lamp (For Sanding Middle Coat and Primer Paint station) Ceiling Movable Pulley Infrared Lamp (For baking station) |
| Optional Quantity of equipment | Sanders with dust extraction 4 sets, Spray Gun 2 sets, Air compressor 2 sets, equipped the air tube, other tools etc. The power supply and concrete foundation prepared by the buyer, the supplier provide the drawing of foundation. |
| Estimated Procedure Finish Time | Bottleneck Station is Surface Coating, about 30 min, output 15-20 cars per day and 10 work hours a day. |
- Equipment Introduction and Specification
| No. | Item Name/ Main Function | Main Specification | Total Price(USD) |
| 1 | Awaiting Repaired/ Metal Sheet Disassembly (Be a Prepared Cars area, can also do the body correction at this area.) | Station size: 7000×3550×3100 mm, ceiling cover frame, three sides with PVC curtain, back wall 50mm thick EPS panel. | 1 sets* |
| 2 | Puttying (Be an old coating polish and putty station.) |
C. With roof air plenum, side wall exhaust, one set 5.5KW exhaust fan. With electric adjustable damper to control airflow volume. | 1 set* |
| 3 | Surface Coating (Paint spraying operations, no load air speed at 0.5m/s. Fan Brand: Guangdong Detong.) |
D. With roof air plenum, down ground, full grids, need using spray gun. E. 1 sets 5.5 KW intake fan, total intake air capacity 15000m3/h, | 1 set* |
| 4 | Putty Polishing (Be a polish station. Match Sanders with dust extraction usage.) | A. Inside size 6900×4000×2650 mm (L×W×H), Three sides with PVC curtain, back wall 50mm thick EPS panel. B. 8 units*4pcs=32 pcs 36W Philips Lamp; Ballasts Professional and durable. C. With roof air plenum, side wall exhaust, one set 5.5KW exhaust fan. With electric adjustable damper to control airflow volume. | 1 set* |
| 5 | Putty Polishing (Be a polish station. Match Sanders with dust extraction usage.) | A. Inside size 6900×4000×2650 mm (L×W×H), Three sides with PVC curtain, back wall 50mm thick EPS panel. B. 8 units*4pcs=32pcs 36W Philips Lamp; Ballasts Professional and durable. C. With roof air plenum, side wall exhaust, one set 5.5KW exhaust fan. With electric adjustable damper to control airflow volume. | 1 set* |
| 6 | Clean and Cover (Be as a Clean and Cover station.) | Inside size 6900×3550×3100 mm (L×W×H), front and back sides are curtain, bottom and ceiling with 8 units*4pcs=20pcs 36W Philips Lamp; Ballasts Professional and durable. | 1 set* |
| 7 | Surface Coating (Paint spraying operations, no load air speed at 0.5m/s. Fan Brand: Guangdong Detong.) |
D. With roof air plenum, down ground, full grids, need using spray gun. E. 2 sets 4KW intake fan, total intake air capacity 25000m3/h, one set 7.5 KW exhaust fan, total exhaust air capacity 21000m3/h, motor outside, belt drive. | 1 set* |
| 8 | Baking (Diesel burner matching infrared lamp does the sectional repair, oil and electric dual purpose. | A. Inside size 6900×4000×2650 mm (L×W×H), cabin using 50mm thick double 0.476mm colorful steel skin rockwool panel, front equipped one set main door, two sides door opening with 2 sets rolling curtain, electric drive. B. Ceiling with 5 units*4pcs=20pcs 36W Philips Lamp; Ballasts Professional and durable. C. With roof air plenum, down ground, 2 rows of grids and 3 rows of embossed plate. D. Equipped one set suspended ceiling infrared lamp, total 6KW, and equipped with one set G20 oil burner, oil and electric dual purpose. E. One set 5.5KW circulating fan, model TAE-450H, air capacity 15000m3/h, motor outside, belt drive. | 1 set* |
| 9 | Polish | Station inside 7000×3550 mm, ceiling cover frame, three sides with PVC curtain, back wall 50mm thick EPS panel. | 1 set* |
| 10 | Assembly | Station inside 7000×3550 mm, ceiling cover frame, three sides with PVC curtain, back wall 50mm thick EPS panel. | 1 set* |
| 11 | Electric rolling door | Side door opening with 3 sets rolling curtain, electric drive. | 3 sets* |
| 12 | Track (Cars translational on the assembly line.) | Track per row 41.3, equipped 6 rows crosswise track, total 247.8 meters, movable trolley. | 247.8 meters* |
| 13 | Trolley (Cars translational on the assembly line.) | Total 10 stations, equipped 48 sets trolley with brake system. | 48 sets * |